{"id":84,"date":"2020-07-06T13:53:33","date_gmt":"2020-07-06T13:53:33","guid":{"rendered":"https:\/\/psi-polymersystems.com\/?page_id=84"},"modified":"2025-03-11T21:05:53","modified_gmt":"2025-03-11T21:05:53","slug":"how-a-psi-pump-works","status":"publish","type":"page","link":"https:\/\/www.psi-polymersystems.com\/fr_ca\/products\/gear-pump-overview\/how-a-psi-pump-works\/","title":{"rendered":"Ce qu'une pompe \u00e0 engrenages peut faire"},"content":{"rendered":"
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Qu'est-ce qu'une pompe \u00e0 engrenages PSI peut faire pour vous\u00a0?<\/h2><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Obtenez plus de votre processus<\/span><\/p>

Lire la suite\u2026<\/span><\/p>

\u00a0 \u00a0Avantages pour les applications d'extrusion\/r\u00e9cipient<\/span><\/a><\/span><\/p>

\u00a0 \u00a0Comment fonctionne une pompe \u00e0 engrenages<\/a><\/span><\/p>

\u00a0 \u00a0R\u00e9duction des oscillations de pression (incl vid\u00e9o)<\/a><\/span><\/p>

\u00a0 \u00a0Sch\u00e9ma de commande typique<\/a><\/span><\/p>

\u00a0 \u00a0Comparaison avec le contr\u00f4le d'extrusion gravim\u00e9trique<\/a><\/span><\/p>

\u00a0 \u00a0Exemples de retour sur investissement d'une pompe \u00e0 engrenages<\/a><\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Pompes \u00e0 engrenages pour les applications d'extrusion de polym\u00e8re\u00a0:\u00a0<\/span><\/p>

  • Jauge de contr\u00f4le \u00e0 moins de +\/-0.25% (typique)\u00a0!\u00a0\u00a0<\/span>Les pompes \u00e0 engrenages compensent presque enti\u00e8rement les effets de la variation de la pression de refoulement. L'efficacit\u00e9 de pompage est g\u00e9n\u00e9ralement de 99,51 TP2T ou mieux.<\/li>
  • R\u00e9duction jusqu'\u00e0 50:1 de l'entr\u00e9e de fili\u00e8re p<\/span>sautes de pression!\u00a0<\/span>Dimensions pr\u00e9cises et reproductibles sur votre profil gr\u00e2ce \u00e0 une sortie volum\u00e9trique constante (cc\/rev). Les oscillations de pression de fili\u00e8re sont normalement maintenues \u00e0 0,5 -1%. Cependant, sans pompe \u00e0 engrenages, l'extrudeuse peut g\u00e9n\u00e9rer des variations de pression de fili\u00e8re de 10-15%.\u00a0 \u00a0\u00a0<\/li>
  • Utilisez plus de r\u00e9cup\u00e9ration - beaucoup plus.\u00a0<\/span>Pompes \u00e0 engrenages PSI flatline\u00a0<\/span>beaucoup de surtension du baril de l'extrudeuse car ils prennent en charge la fonction de mise en pression de la fili\u00e8re.<\/span><\/li>
  • Augmentez la sortie de votre extrudeuse - nous avons fourni des gains sup\u00e9rieurs \u00e0 25%\u00a0!\u00a0<\/span>en abaissant la contre-pression de l'extrudeuse. Exemple<\/em>:<\/li><\/ul>

    Si votre moyenne\u00a0le tarif de la ligne est\u00a0<\/span>2 000 lb\/h, une augmentation de la production 10% (notre gain minimum typique<\/em>) donne 200 lb\/h. de production ajout\u00e9e. Sur une ann\u00e9e de production de 5 000 heures, l'augmentation ajoute jusqu'\u00e0 1 000 000 livres. de produit suppl\u00e9mentaire disponible \u00e0 la vente<\/strong>! Essayez de multiplier cela par votre b\u00e9n\u00e9fice par livre\u00a0!\u00a0<\/span><\/p>

    • Vous met en production plus rapidement<\/span>\u00a0(ou encore plus vite<\/i>, avec commande de transport en option) avec d\u00e9marrage automatis\u00e9 par bouton tactile - donne plus de produits vendables et beaucoup moins de d\u00e9chets\u00a0!<\/span><\/li>
    • Co\u00fbt du produit r\u00e9duit\u00a0!<\/span>\u00a0Moins de perte de mat\u00e9riau gr\u00e2ce \u00e0 une tol\u00e9rance d'extrusion plus serr\u00e9e.<\/li>
    • Coupez la ferraille !\u00a0 <\/span>Une sortie constante et une stabilit\u00e9 dimensionnelle signifient un produit plus vendable pour satisfaire vos pr\u00e9cieux clients, moins de produits hors sp\u00e9cifications et moins de rebuts.\u00a0\u00a0<\/li>
    • Augmente la dur\u00e9e de vie de votre <\/span>composants de l'extrudeuse<\/strong> puisque la pompe enl\u00e8ve la charge de pression de l'extrudeuse. Les barillets, les vis, les roulements, les bo\u00eetes de vitesses durent plus longtemps !<\/li>
    • Vous permet d'\u00e9conomiser de l'\u00e9nergie\u00a0!<\/span>\u00a0L'ajout d'une pompe r\u00e9duit g\u00e9n\u00e9ralement la charge totale de l'ampli de ligne. De petites \u00e9conomies constantes s'ajoutent \u00e0 de grandes \u00e9conomies au fil du temps.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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      Pompes \u00e0 engrenages pour les applications de navires\u00a0:\u00a0<\/span><\/p>

      • Grand al\u00e9sage d'entr\u00e9e pour le pr\u00e9-remplissage sous vide<\/li>
      • Cr\u00e9ation de pression<\/li>
      • Transf\u00e9rer<\/li>
      • Envelopp\u00e9 de brides class\u00e9es ANSI pour la chaleur de l'huile chaude<\/li>
      • Temp\u00e9ratures de traitement plus basses<\/li>
      • Moins de consommation d'\u00e9nergie<\/li>
      • Faible contrainte de cisaillement<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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        Comment fonctionne une pompe \u00e0 engrenages\u00a0:<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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        Une pompe \u00e0 engrenages est un dispositif volum\u00e9trique compos\u00e9 de deux engrenages contrarotatifs plac\u00e9s dans des roulements et d'un bo\u00eetier \u00e0 tol\u00e9rance \u00e9troite.<\/p>

        Le polym\u00e8re fondu est achemin\u00e9 vers le c\u00f4t\u00e9 aspiration (entr\u00e9e) et dos\u00e9 avec pr\u00e9cision vers le c\u00f4t\u00e9 refoulement.\u00a0<\/p>

        Le volume de mat\u00e9riau entre chaque dent d'engrenage est exactement le m\u00eame et chaque r\u00e9volution compl\u00e8te fournira un volume de sortie constant et lin\u00e9aire (mesur\u00e9 en cc\/rev).\u00a0<\/p>

        Les dents de l'engrenage s'engr\u00e8nent ensemble, formant efficacement un joint qui permet \u00e0 la pression de s'accumuler au niveau de la matrice.<\/p>

        Les composants de la pompe \u00e0 engrenages sont g\u00e9n\u00e9ralement consid\u00e9r\u00e9s comme efficaces 98-99 + % pour la plupart des applications d'extrusion courantes et traiteront une large gamme de viscosit\u00e9s et de densit\u00e9s \u00e0 l'\u00e9tat fondu.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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        R\u00e9duction des variations de pression (incl. vid\u00e9o)<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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        Application #1 \u2013 Tuyau PEHD<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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          • Plage de sortie de la pompe : 0,171 TP2T<\/li>
          • Gamme d'entr\u00e9e de pompe : 5.28%<\/li><\/ul><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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            Demande #2 \u2013 R\u00e9cup\u00e9ration\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Sortie de la pompe<\/strong><\/span><\/p>

            \u00c9lev\u00e9\u00a0: 1\u00a0123\u00a0psi<\/p>

            Bas\u00a0: 1\u00a0118\u00a0psi<\/p>

            M\u00e9diane\u00a0: 1\u00a0120,5\u00a0psi<\/p>

            Plage\u00a0: 5\u00a0psi<\/p>

            Variance:\u00a0 0.44%<\/span><\/p>

            Entr\u00e9e de la pompe<\/strong><\/span><\/p>

            \u00c9lev\u00e9\u00a0: 810\u00a0psi<\/p>

            Bas\u00a0: 553\u00a0psi<\/p>

            M\u00e9diane\u00a0: 681\u00a0psi<\/p>

            Plage\u00a0: 257\u00a0psi<\/p>

            \u00c9cart\u00a0: 37,71\u00a0TP2T<\/p>

            R\u00e9duction d'oscillation de pression 51:1*<\/strong><\/p>

            \u00a0* varie selon l'application \u2013 type 20:1 \u2013 50:1<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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            Sch\u00e9matique<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Boucle de contr\u00f4le typique pour une sortie \u00e0 volume constant<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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            Comparaison avec le contr\u00f4le d'extrusion gravim\u00e9trique\u00a0\u00a0<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Producteur de conduites d'eau Comparaison avec Extrusion Control<\/h3>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            "Nous exploitons un syst\u00e8me de contr\u00f4le d'extrusion et avons ajout\u00e9 une pompe de fusion<\/b>.\u00a0<\/p>

              1. Nos matrices et nos mat\u00e9riaux cr\u00e9ent des contre-pressions \u00e9lev\u00e9es. La cr\u00e9ation de cette pression avec une pompe de fusion r\u00e9duit la charge et prolonge la dur\u00e9e de vie des paliers de but\u00e9e, des vis d'extrudeuse et des sections d'alimentation rainur\u00e9es. Cela double au moins leur dur\u00e9e de vie. Grosses \u00e9conomies<\/b>.<\/li>
              2. \u00c9conomise de l'\u00e9nergie<\/b>. La r\u00e9duction de la puissance requise pour l'alimentation de l'extrudeuse d\u00e9passe la puissance requise pour la pompe de fusion. Petites \u00e9conomies, mais r\u00e9elles et coh\u00e9rentes.<\/li>
              3. Temp\u00e9ratures de fusion r\u00e9duites<\/b>. Moins de chaleur introduite via la pompe de fusion cr\u00e9ant une pression par rapport \u00e0 l'extrudeuse (PSI\u00a0:\u00a0R\u00e8gle d'or : 6\u00b0-7\u00b0F par chute de 1 000 psi)<\/i><\/li>
              4. M\u00eame avec vierge, il y a toujours une surtension g\u00e9n\u00e9r\u00e9e par la rotation de la vis. Par rapport \u00e0 la tr\u00e9mie de pes\u00e9e gravim\u00e9trique, t<\/strong>il pompe \u00e0 engrenages <\/b>fournit<\/b> m<\/b>minerai <\/b>alimentation coh\u00e9rente<\/b>.”<\/span><\/li><\/ol><\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                \n\n\n\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t
                Contr\u00f4le d'extrusion<\/td>Pompe \u00e0 engrenages<\/td>\n<\/tr>\n
                Bon pour le contr\u00f4le du poids<\/td>Bon pour le contr\u00f4le de jauge \/ mur<\/td>\n<\/tr>\n
                Sortie li\u00e9e aux changements de densit\u00e9 <\/td>Rendement li\u00e9 \u00e0 un d\u00e9placement volum\u00e9trique pr\u00e9cis<\/td>\n<\/tr>\n
                Pas de contr\u00f4le de surtension \u00e0 cycle court<\/td>Contr\u00f4le de surtension 20:1 - 50:1<\/td>\n<\/tr>\n
                Am\u00e9liore le contr\u00f4le dimensionnel<\/td>Contr\u00f4le dimensionnel le plus serr\u00e9<\/td>\n<\/tr>\n
                % de rebroy\u00e9 faible \u00e0 mod\u00e9r\u00e9<\/td>Jusqu'\u00e0 100% broy\u00e9 (moins de co\u00fbt mat\u00e9riel)<\/td>\n<\/tr>\n
                Chasse les changements de pression de matrice<\/td>Contr\u00f4le la pression de la fili\u00e8re<\/td>\n<\/tr>\n
                Le d\u00e9bit de pression affecte la jauge du produit <\/td>Pas une solution<\/td>\n<\/tr>\n
                Peut contr\u00f4ler la vitesse de l'extracteur<\/td>Peut contr\u00f4ler la vitesse de l'extracteur<\/td>\n<\/tr>\n
                Augmente la pression de la t\u00eate d'extrusion<\/td>R\u00e9duit la pression de la t\u00eate d'extrusion (moins d'usure de l'extrudeuse)<\/td>\n<\/tr>\n
                Pas de gain effectif en sortie<\/td>Type 10-15++% gain en sortie<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                Pensez-y\u00a0: de l\u00e9g\u00e8res variations de masse volumique de fusion provenant de deux fournisseurs de mat\u00e9riaux diff\u00e9rents (ou de mati\u00e8res premi\u00e8res de r\u00e9cup\u00e9ration m\u00e9lang\u00e9es) ayant le m\u00eame indice de fusion peuvent fausser le poids par longueur dans un syst\u00e8me gravim\u00e9trique. Pour que le syst\u00e8me gravim\u00e9trique maintienne un r\u00e9glage de poids par longueur, la variation apparemment insignifiante de masse volumique de fusion d'un Gaylord \u00e0 l'autre entra\u00eene une modification du profil (paroi plus \u00e9paisse ou plus fine) par le contr\u00f4le gravim\u00e9trique pour compenser. Cavoir des changements de jauge\/mur<\/span> <\/span>lorsque le poids est incoh\u00e9rent <\/span>peut \u00eatre extr\u00eamement frustrant. <\/span>d\u00e9placement volum\u00e9trique de <\/span>Les pompes \u00e0 engrenages PSI r\u00e9solvent ce probl\u00e8me. Les variations de densit\u00e9 entre les alimentations en mat\u00e9riau de m\u00eame indice de viscosit\u00e9 n'ont aucun impact sur la stabilit\u00e9 dimensionnelle du profil du produit\u00a0! Pour contr\u00f4ler le profil, il suffit de contr\u00f4ler le volume d'alimentation de la fili\u00e8re.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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                \n\t\t\t\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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                \n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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                <\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                Remboursement de la pompe \u00e0 engrenages<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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                Producteur de conduits (1.5\u2033 SDR 13.5)<\/h3>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                151 g 0,33289 livres. Poids moyen par longueur SANS POMPE<\/p>

                145g 0.31967 livres. Poids constant par longueur AVEC POMPE<\/span><\/p>

                \u00a0 \u00a0 \u00a06g 0,01323 livres. Gain de poids avec la pompe<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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                \u00a0 \u00a0 \u00a065 pieds\/min<\/p>

                \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a03900 pieds\/heure<\/p>

                \u00a0 \u00a0 \u00a0 \u00a020 heures\/jour<\/p>

                \u00a0 \u00a0 \u00a0 \u00a0 \u00a05 jours\/semaine<\/p>

                \u00a0 \u00a0 \u00a0 \u00a050 semaines\/an<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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                257 985 lb\/an \u00c9CONOMIS\u00c9S\u00a0!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

                \n\t\t\t\t
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                \n\t\t\t\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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                \n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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                Producteur de goutti\u00e8res<\/h3>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                "De grandes variations de pression signifient que le tuyau doit \u00eatre plus lourd de 40 grammes. Avec une pompe \u00e0 engrenages, nous pouvons maintenir des tol\u00e9rances jusqu'\u00e0 15 grammes de plus. tuyau ondul\u00e9 - flocon de rebroy\u00e9 en HDPE \u00e0 fusion fractionn\u00e9e<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

                \n\t\t\t\t
                \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"corrugated\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
                \n\t\t\t\t
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                \u00a0 \u00a0 40g 0.08818 livres. Sans pompe, ex\u00e9cuter des tol\u00e9rances "X" plus lourdes pour s'adapter \u00e0 la pression +\/-<\/p>

                \u00a0 \u00a0 25g 0,05512 livres. Avec la pompe, on peut tenir des tol\u00e9rances \u00e0 'x' plus lourdes<\/span><\/p>

                \u00a0 \u00a0 15g\u00a0 \u00a0<\/span>0.03307<\/span>\u00a0Kg. Gain de poids avec la pompe<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

                \n\t\t\t\t
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                \u00a0 \u00a0 \u00a0 \u00a012 pi\/min<\/p>

                \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0720 pi\/heure<\/p>

                \u00a0 \u00a0 \u00a0 \u00a024 heures\/jour<\/p>

                \u00a0 \u00a0 \u00a0 \u00a0 \u00a07 jours\/semaine<\/p>

                \u00a0 \u00a0 \u00a0 \u00a050 semaines\/an<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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                200 007 lb\/an \u00c9CONOMIS\u00c9S\u00a0!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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                "Dans le pass\u00e9, personne ne se souciait du poids, mais avec les contr\u00f4les d'efficacit\u00e9 qui ont \u00e9t\u00e9 introduits, chaque g\u00e2chis est compt\u00e9."<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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                \n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

                Qu'est-ce qu'une pompe \u00e0 engrenages PSI peut faire pour vous\u00a0? Tirez le meilleur parti de votre processus En savoir plus\u2026 Avantages pour les applications d'extrusion\/r\u00e9cipient Fonctionnement d'une pompe \u00e0 engrenages R\u00e9duction des oscillations de pression (vid\u00e9o incluse) Sch\u00e9ma de contr\u00f4le typique Comparaison avec le contr\u00f4le d'extrusion gravim\u00e9trique Exemples de retour sur investissement de pompes \u00e0 engrenages Pompes \u00e0 engrenages pour applications d'extrusion de polym\u00e8res\u00a0: [\u2026]<\/p>","protected":false},"author":2,"featured_media":0,"parent":353,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-84","page","type-page","status-publish","hentry"],"yoast_head":"\nWhat a Gear Pump Can Do - PSI-Polymer Systems<\/title>\n<meta name=\"description\" content=\"What can an extrusion gear pump do your you? 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