{"id":8230,"date":"2022-08-02T13:49:24","date_gmt":"2022-08-02T13:49:24","guid":{"rendered":"https:\/\/psi-polymersystems.com\/?page_id=8230"},"modified":"2022-08-03T15:40:08","modified_gmt":"2022-08-03T15:40:08","slug":"processors-turn-to-gear-pumps-to-boost-extruder-output-and-meet-surging-manufacturing-activity-august-2-2022","status":"publish","type":"page","link":"https:\/\/www.psi-polymersystems.com\/pt\/about-us\/press-releases\/processors-turn-to-gear-pumps-to-boost-extruder-output-and-meet-surging-manufacturing-activity-august-2-2022\/","title":{"rendered":"Processadores recorrem a bombas de engrenagem para aumentar a produ\u00e7\u00e3o da extrusora e atender \u00e0 crescente atividade de fabrica\u00e7\u00e3o (2 de agosto de 2022)"},"content":{"rendered":"
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Processadores recorrem a bombas de engrenagem para aumentar a produ\u00e7\u00e3o da extrusora e atender \u00e0 crescente atividade de fabrica\u00e7\u00e3o (2 de agosto de 2022)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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A PSI-Polymer Systems Inc. v\u00ea um grande aumento nos pedidos \u00e0 medida que os processadores se tornam criativos para atender \u00e0s demandas de produ\u00e7\u00e3o de extrus\u00e3o<\/em><\/p>

\u00a0 \u00a0 \u00a0CONOVER, Carolina do Norte, 2 de agosto de 2022 \u2013<\/strong> Com maior demanda de capacidade e prazos de entrega estendidos para equipamentos de produ\u00e7\u00e3o, incluindo extrusoras, os processadores se voltaram para as bombas de engrenagem como uma solu\u00e7\u00e3o para aumentar a produtividade e atender \u00e0s crescentes demandas de fabrica\u00e7\u00e3o do pa\u00eds, de acordo com a PSI-Polymers Systems Inc. (PSI), fornecedora l\u00edder global de bombas de engrenagem de alto desempenho, trocadores de tela, auxiliares personalizados e reconstru\u00e7\u00f5es para as ind\u00fastrias de pol\u00edmeros, adesivos, produtos qu\u00edmicos e processamento de alimentos.<\/p>

\u00a0 \u00a0 \u00a0 \u00a0Nos \u00faltimos dois anos, a PSI experimentou um aumento maci\u00e7o nos pedidos de bombas de engrenagem devido em grande parte \u00e0 escassez de novas extrusoras que tiveram prazos de entrega de mais de 50 semanas. Da mesma forma, extrusoras usadas foram compradas e processadores ficaram lutando para encontrar maneiras de atender \u00e0 demanda, de acordo com Don Macnamara, gerente geral da PSI-Polymer Systems Inc. volume de neg\u00f3cios, os processadores est\u00e3o usando todos os recursos dispon\u00edveis e pensando de forma criativa para gerenciar o aumento das pend\u00eancias e reter clientes\u201d, disse Macnamara. \u201cAtrasos excessivos e prazos de entrega mais longos podem resultar no desvio do cliente e no potencial aumentado de perda de longo prazo de relacionamentos comerciais valiosos. Os processadores est\u00e3o fazendo todo o poss\u00edvel para aumentar as sa\u00eddas para reduzir os prazos de entrega. \u00c9 aqui que entra a bomba de engrenagem.\u201d<\/p>

\u00a0 \u00a0 \u00a0 \u00a0Normalmente, as bombas de engrenagem s\u00e3o instaladas em uma linha de extrus\u00e3o para controlar a estabilidade dimensional do perfil e o peso por comprimento. No entanto, os processadores agora foram r\u00e1pidos em avaliar e priorizar os ganhos de produ\u00e7\u00e3o disponibilizados pela bomba de engrenagem. A bomba de engrenagens assume a fun\u00e7\u00e3o geradora de press\u00e3o da extrusora e permite que ela fa\u00e7a o que faz de melhor: alimentar, derreter e dosar, diz Macnamara.\u00a0<\/p>

\u00a0 \u00a0 \u00a0 \u00a0Com a fun\u00e7\u00e3o de press\u00e3o removida, a extrusora opera com uma press\u00e3o de cabe\u00e7a mais baixa. Isso aumenta efetivamente a sa\u00edda da extrusora\u00a0<\/u>reduzindo as perdas induzidas por contrapress\u00e3o no fluxo. De acordo com Macnamara, extrusoras mais antigas costumam ter um ganho de sa\u00edda de 18%-25%. A adi\u00e7\u00e3o de bombas de engrenagem a 4 a 5 extrusoras mais antigas pode gerar um ganho de produ\u00e7\u00e3o semelhante ao da adi\u00e7\u00e3o de uma nova linha de extrus\u00e3o. As novas extrusoras obt\u00eam ganhos de aproximadamente 10%. Os ganhos de sa\u00edda dependem da viscosidade do material e de quanto material est\u00e1 sendo retido pela press\u00e3o.\u00a0<\/p>

\u00a0 \u00a0 \u00a0 \u00a0Uma bomba de engrenagem tamb\u00e9m amortece os efeitos da varia\u00e7\u00e3o de press\u00e3o da extrusora na matriz em uma faixa de 20:1 a 50:1, dependendo do processo. Isso permite o controle de medidor\/parede nominalmente +\/- 0,25%, reduzindo significativamente a quantidade de resina usada por p\u00e9 linear. Por exemplo, sem bomba de derretimento, uma se\u00e7\u00e3o de tubo de 1 p\u00e9 e 1,5" de di\u00e2metro (SDR 13,5) feita em dire\u00e7\u00e3o \u00e0 extremidade mais pesada da especifica\u00e7\u00e3o ASTM tem um peso alvo de 151g (0,333 lb). A adi\u00e7\u00e3o de uma bomba de derretimento \u00e0 linha fornece um perfil consistentemente preciso em dire\u00e7\u00e3o \u00e0 extremidade inferior da especifica\u00e7\u00e3o ASTM com um peso reduzido de 145 g (0,320 lb) por p\u00e9. Isso resulta em uma economia l\u00edquida de 6 gramas (0,013 lb) por p\u00e9 linear. A uma velocidade de linha de 65 fpm, uma opera\u00e7\u00e3o 20\/5\/50 poderia gerar uma economia l\u00edquida anual de material de mais de um quarto de milh\u00e3o de libras por ano.<\/p>

\u00a0 \u00a0 \u00a0 \u00a0\u201cEm um mercado onde os pre\u00e7os s\u00e3o vol\u00e1teis e a disponibilidade de recursos muitas vezes imprevis\u00edvel, reduzir a porcentagem de material distribu\u00eddo no produto pode significar a diferen\u00e7a entre fazer remessas adicionais ou olhar para silos vazios\u201d, disse Macnamara.<\/p>

\u00a0 \u00a0 \u00a0 \u00a0A mudan\u00e7a da fun\u00e7\u00e3o de gera\u00e7\u00e3o de press\u00e3o para a bomba de fus\u00e3o tamb\u00e9m reduz a carga de amperagem na extrusora. Materiais de \u00edndice de viscosidade\/fus\u00e3o fracionada mais altos ter\u00e3o o maior benef\u00edcio. Menor carga de amperagem se traduz em menores custos de energia. Na maioria dos casos, adicionar o motor da bomba de engrenagem \u00e0 linha reduz o consumo geral de amperes e gera uma economia geral significativa de energia. Al\u00e9m disso, a press\u00e3o mais baixa do cabe\u00e7ote da extrusora coloca menos carga no mancal de encosto e na caixa de engrenagens, aumentando a vida \u00fatil esperada e reduzindo o desgaste da extrusora.<\/p>

\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 #\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 #\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 #<\/p>

Sobre a PSI-Polymer Systems Inc.\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>Fundada em 2000 por um veterano da ind\u00fastria e apoiada por uma equipe dedicada de ex-propriet\u00e1rios de empresas de bombas de engrenagens e trocadores de tela, a vis\u00e3o da PSI de sistematizar o hardware do processo entre a extrusora e a matriz rapidamente se consolidou. Apresentando tecnologias que incorporaram melhorias de m\u00e1quina propriet\u00e1rias e patenteadas, a PSI desafiou o projeto de sistema convencional e, por fim, elevou os padr\u00f5es da ind\u00fastria para desempenho e fornecimento.\u00a0<\/p>

Para requisitos de filtragem de adesivo de pol\u00edmero e hot melt, os tipos de trocador de tela PSI incluem Backflush (CSC-BF), pist\u00e3o duplo cont\u00ednuo (CSC), pist\u00e3o \u00fanico descont\u00ednuo (DSC), placa deslizante hidr\u00e1ulica (HSC), placa deslizante manual (MSC) , e Filtros em Linha (ILF). Para grandes reatores de pol\u00edmeros e linhas de composi\u00e7\u00e3o, a PSI oferece trocadores de tela cont\u00ednuos de \u00e1rea estendida (EAC). Os tipos de bomba de engrenagem incluem: bomba de engrenagem de extrus\u00e3o (EGP), bomba de engrenagem de alta press\u00e3o (HGP), bomba de engrenagem qu\u00edmica-industrial (CIP) e bomba de engrenagem de fluoropol\u00edmero (FGP) para pl\u00e1sticos fluorados. Para mais informa\u00e7\u00f5es visite www.psi-polymersystems.com<\/a>. \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"PSI\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Processadores recorrem a bombas de engrenagem para aumentar a produ\u00e7\u00e3o da extrusora e atender \u00e0 crescente atividade de fabrica\u00e7\u00e3o (2 de agosto de 2022) A PSI-Polymer Systems Inc. v\u00ea um grande aumento nos pedidos \u00e0 medida que os processadores se tornam criativos para atender \u00e0s demandas de produ\u00e7\u00e3o de extrus\u00e3o CONOVER, NC, 2 de agosto de 2022 \u2013 Com demanda de capacidade aumentada e prazos de entrega estendidos para equipamentos de produ\u00e7\u00e3o, incluindo extrusoras, [\u2026]<\/p>","protected":false},"author":2,"featured_media":0,"parent":5833,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-8230","page","type-page","status-publish","hentry"],"yoast_head":"\nProcessors Turn to Gear Pumps to Boost Extruder Output and Meet Surging Manufacturing Activity (August 2, 2022) - PSI-Polymer Systems<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.psi-polymersystems.com\/pt\/about-us\/press-releases\/processors-turn-to-gear-pumps-to-boost-extruder-output-and-meet-surging-manufacturing-activity-august-2-2022\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Processors Turn to Gear Pumps to Boost Extruder Output and Meet Surging Manufacturing Activity (August 2, 2022)\" \/>\n<meta property=\"og:description\" content=\"Processors Turn to Gear Pumps to Boost Extruder Output and Meet Surging Manufacturing Activity (August 2, 2022) PSI-Polymer Systems Inc. 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