{"id":9006,"date":"2023-05-11T20:38:49","date_gmt":"2023-05-11T20:38:49","guid":{"rendered":"https:\/\/psi-polymersystems.com\/?page_id=9006"},"modified":"2024-02-01T19:41:52","modified_gmt":"2024-02-01T19:41:52","slug":"psi-polymer-systems-new-enhancements-help-processors-maximize-efficiency-and-boost-screen-changer-performance","status":"publish","type":"page","link":"https:\/\/www.psi-polymersystems.com\/pt\/about-us\/press-releases\/psi-polymer-systems-new-enhancements-help-processors-maximize-efficiency-and-boost-screen-changer-performance\/","title":{"rendered":"Sistemas PSI-Polymer \u2013 Novos aprimoramentos ajudam os processadores a maximizar a efici\u00eancia e aumentar o desempenho do trocador de tela"},"content":{"rendered":"
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Novos aprimoramentos ajudam os processadores a maximizar a efici\u00eancia e aumentar o desempenho do trocador de tela (1\u00ba de junho de 2023)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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CONOVER, NC -<\/strong> Diante das crescentes demandas de fabrica\u00e7\u00e3o, os processadores podem empregar uma variedade de novas op\u00e7\u00f5es para aumentar a produtividade e melhorar o desempenho do trocador de tela, de acordo com a PSI-Polymers Systems Inc. (PSI), um fornecedor global l\u00edder de bombas de engrenagem de alto desempenho, trocadores de tela, auxiliares e reconstru\u00e7\u00f5es para as ind\u00fastrias de pol\u00edmeros, adesivos, produtos qu\u00edmicos e processamento de alimentos.<\/p>

Com demandas de capacidade aumentadas e prazos de entrega estendidos para equipamentos de produ\u00e7\u00e3o, incluindo extrusoras, os processadores est\u00e3o procurando maximizar a efici\u00eancia e discar certas melhorias para melhorar o processo geral de fabrica\u00e7\u00e3o, diz Don Macnamara, gerente geral da PSI-Polymer Systems Inc.<\/p>

\u201cOs processadores est\u00e3o usando todos os recursos dispon\u00edveis e pensando de forma criativa para gerenciar o aumento de pend\u00eancias e reter clientes\u201d, disse Macnamara. \u201cPara obter mais do processo, h\u00e1 uma s\u00e9rie de aprimoramentos testados e comprovados que dar\u00e3o aos processadores uma vantagem para atender \u00e0s demandas de fabrica\u00e7\u00e3o do dia-a-dia.\u201d<\/p>

Os processadores podem aumentar a efici\u00eancia usando as op\u00e7\u00f5es Super Plates, Oval Screen Pocket e Low Delta P Breaker Plate. Super Pratos<\/strong>\u00a0adicionar efici\u00eancia e vida \u00fatil aos pacotes de telas, permitindo melhor utiliza\u00e7\u00e3o da \u00e1rea de superf\u00edcie. Isso reduz a frequ\u00eancia e o custo de substitui\u00e7\u00e3o da tela, de acordo com a empresa.<\/p>

O ganho \u00e9 obtido levantando o pacote de tela da superf\u00edcie plana e s\u00f3lida da placa do disjuntor. A \u00e1rea aberta da placa do disjuntor convencional \u00e9 tipicamente 50% a 55%. Isso significa que 45% a 50% da tela repousa sobre uma superf\u00edcie s\u00f3lida. Como resultado, a vida \u00fatil da tela diminui rapidamente \u00e0 medida que a pequena \u00e1rea correspondente sobre os orif\u00edcios da placa do disjuntor \u00e9 cega e o material deve atravessar lateralmente \u00e1reas menos obstru\u00eddas da tela de arame para alcan\u00e7ar um orif\u00edcio passante. Isso pode ser observado em pacotes de telas gastas como bolsas densas de contaminantes filtrados sobre os orif\u00edcios da placa do disjuntor e concentra\u00e7\u00f5es menores sobre a parte s\u00f3lida da placa do disjuntor, de acordo com o PSI.<\/p>

O uso de uma superplaca exp\u00f5e totalmente at\u00e9 95%+ da tela ao fluxo direto do fluxo de fus\u00e3o. Isso pode gerar um ganho de 30-55% na \u00e1rea de filtragem efetiva em rela\u00e7\u00e3o a um projeto convencional.\u00a0<\/p>

O Super Plate \u00e9 uma grade finamente usinada de l\u00e2minas triangulares de a\u00e7o inoxid\u00e1vel, soldadas em cruz para fornecer resist\u00eancia e suporte superiores. O pacote de tela fica na borda das l\u00e2minas. O espa\u00e7amento e o suporte das l\u00e2minas geralmente permitem a elimina\u00e7\u00e3o econ\u00f4mica de uma tela de suporte de malha 20 ou superior. O Super Plate tamb\u00e9m elimina o risco de explos\u00e3o da tela e contaminantes resultantes no produto final que podem ocorrer se o delta-P exceder a resist\u00eancia \u00e0 tra\u00e7\u00e3o da tela de arame posicionada diretamente acima do orif\u00edcio da placa do disjuntor.<\/p>

Enquanto isso, Placa do Disjuntor Delta P Baixo<\/strong> o design pode afetar significativamente os tempos de execu\u00e7\u00e3o da produ\u00e7\u00e3o entre as mudan\u00e7as de tela. Todo processo tem um limite de alta press\u00e3o definido pela extrusora ou pelo limite de escoamento do pacote de telas. A queda de press\u00e3o inicial (tela limpa) define a extremidade inferior da janela de press\u00e3o do processo. Como a classifica\u00e7\u00e3o de m\u00edcrons da tela e os di\u00e2metros de fio relacionados s\u00e3o geralmente padronizados, ao trabalhar com um n\u00edvel de filtragem definido, a vari\u00e1vel restante para reduzir a queda de press\u00e3o \u00e9 o di\u00e2metro dos orif\u00edcios na placa do disjuntor.<\/p>

O projeto eficiente da placa do disjuntor equilibra a \u00e1rea aberta e a for\u00e7a de escoamento para minimizar a queda de press\u00e3o. Para a maioria dos pol\u00edmeros e adesivos processados por meio de trocadores de tela, o tamanho do orif\u00edcio da placa do disjuntor padr\u00e3o da ind\u00fastria (Classe 2) funciona bem. No entanto, para materiais de fus\u00e3o fracionada de alta viscosidade, o di\u00e2metro t\u00edpico do furo gera uma queda de alta press\u00e3o. Isso reduz a janela de press\u00e3o e o tempo de execu\u00e7\u00e3o correspondente dispon\u00edvel para um determinado pacote de telas e resulta em trocas de tela mais frequentes.<\/p>

Para reduzir a queda de press\u00e3o para esses materiais e aumentar o tempo de execu\u00e7\u00e3o entre as trocas de tela, a PSI oferece placas de quebra de Classe 3 e Classe 4, cada uma com orif\u00edcios sucessivamente maiores do que a placa padr\u00e3o de Classe 2. Os orif\u00edcios de Classe 2 s\u00e3o dimensionados de forma ideal para suportar uma tela de 20 malhas. O di\u00e2metro maior dos furos Classe 3 e 4 usa um\u00a0Super Prato<\/a>\u00a0ou uma tela de suporte de 10 malhas para as telas de filtro mais finas.<\/p>

Essas placas do disjuntor Classe 3 e 4 est\u00e3o dispon\u00edveis para trocadores de tela tipo parafuso CSC (cont\u00ednuo) e DSC (descont\u00ednuo) e trocadores de tela MSC (manual) de placa deslizante.<\/p>

Quando o espa\u00e7o e a dura\u00e7\u00e3o da tela s\u00e3o considera\u00e7\u00f5es, um bolso de tela oval<\/strong> oferece vantagens significativas de produtividade, de acordo com a empresa. Dispon\u00edvel para trocadores de tela do tipo parafuso, o bolso alongado aumenta a \u00e1rea do filtro em aproximadamente 168+%. Isso geralmente pode ser equivalente a aumentar o tamanho do trocador de tela 1-1\/2 para duas vezes o tamanho do modelo, mas com o envelope de espa\u00e7o do trocador de tela menor.\u00a0<\/p>

A queda de press\u00e3o no pacote de telas \u00e9 menor, resultando em taxas de rendimento mais altas devido \u00e0 contrapress\u00e3o m\u00e9dia mais baixa. A tens\u00e3o de cisalhamento \u00e9 menor, aumentando a integridade do fundido.\u00a0<\/p>

A vida \u00fatil da tela \u00e9 aproximadamente linear ao aumento da \u00e1rea, gerando um aumento no tempo entre as trocas de tela. Para processos onde o material reciclado pode conter 'explos\u00f5es' de contaminantes, a vida \u00fatil mais longa da tela permite ao operador intervalos mais longos entre a manuten\u00e7\u00e3o da tela. Esta op\u00e7\u00e3o est\u00e1 dispon\u00edvel apenas para m\u00e1quinas novas devido ao alojamento e parafusos personalizados.<\/p>

\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 #\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0#\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0#<\/p>

Sobre a PSI-Polymer Systems Inc.\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>Fundada em 2000 por um veterano da ind\u00fastria e apoiada por uma equipe dedicada de ex-propriet\u00e1rios de empresas de bombas de engrenagens e trocadores de tela, a vis\u00e3o da PSI de sistematizar o hardware do processo entre a extrusora e a matriz rapidamente se consolidou. Apresentando tecnologias que incorporaram melhorias de m\u00e1quina propriet\u00e1rias e patenteadas, a PSI desafiou o projeto de sistema convencional e, por fim, elevou os padr\u00f5es da ind\u00fastria para desempenho e fornecimento.\u00a0<\/p>

Para os requisitos de filtragem de pol\u00edmero e adesivo hot melt, os tipos de troca de tela PSI incluem Backflush (CSC-BF), pist\u00e3o duplo cont\u00ednuo (CSC), pist\u00e3o \u00fanico descont\u00ednuo (DSC), placa deslizante hidr\u00e1ulica (HSC), placa deslizante manual (MSC) , e filtros em linha (ILF). Para grandes reatores de pol\u00edmeros e linhas de compostos, a PSI oferece trocadores de tela cont\u00ednua de \u00e1rea estendida (EAC). Os tipos de bomba de engrenagem incluem: bomba de engrenagem de extrus\u00e3o (EGP), bomba de engrenagem de alta press\u00e3o (HGP), bomba de engrenagem qu\u00edmico-industrial (CIP) e bomba de engrenagem de fluoropol\u00edmero (FGP) para pl\u00e1sticos fluorados. Para mais informa\u00e7\u00f5es visite www.psi-polymersystems.com<\/a>.<\/p>

Contato de imprensa:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong><\/p>

Jos\u00e9 Grande<\/p>

J. Grande Communications Inc. 413.684.2463\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 joe@jgrandecommunications.com<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Novos aprimoramentos ajudam os processadores a maximizar a efici\u00eancia e aumentar o desempenho do trocador de tela (1\u00ba de junho de 2023) CONOVER, NC \u2013 Diante das crescentes demandas de fabrica\u00e7\u00e3o, os processadores podem empregar uma gama de novas op\u00e7\u00f5es para aumentar a produtividade e melhorar o desempenho do trocador de tela, de acordo com a PSI-Polymers Systems Inc. (PSI), fornecedora l\u00edder global de bombas de engrenagens de alto desempenho, trocadores de tela, personalizados [...]<\/p>","protected":false},"author":2,"featured_media":0,"parent":5833,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-9006","page","type-page","status-publish","hentry"],"yoast_head":"\nPSI-Polymer Systems - New Enhancements Help Processors Maximize Efficiency and Boost Screen Changer Performance - PSI-Polymer Systems<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.psi-polymersystems.com\/pt\/about-us\/press-releases\/psi-polymer-systems-new-enhancements-help-processors-maximize-efficiency-and-boost-screen-changer-performance\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"PSI-Polymer Systems - 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