{"id":9979,"date":"2024-02-01T19:35:24","date_gmt":"2024-02-01T19:35:24","guid":{"rendered":"https:\/\/psi-polymersystems.com\/?page_id=9979"},"modified":"2024-02-01T19:46:40","modified_gmt":"2024-02-01T19:46:40","slug":"psi-polymer-systems-inc-gear-pumps-enable-extrusion-industry-to-meet-growing-sustainability-demands","status":"publish","type":"page","link":"https:\/\/www.psi-polymersystems.com\/pt\/about-us\/press-releases\/psi-polymer-systems-inc-gear-pumps-enable-extrusion-industry-to-meet-growing-sustainability-demands\/","title":{"rendered":"PSI-Polymer Systems, Inc. \u2013 Bombas de engrenagem permitem que a ind\u00fastria de extrus\u00e3o atenda \u00e0s crescentes demandas de sustentabilidade"},"content":{"rendered":"
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Bombas de engrenagens permitem que a ind\u00fastria de extrus\u00e3o atenda \u00e0s crescentes demandas de sustentabilidade (1\u00ba de fevereiro de 2024)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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CONOVER, Carolina do Norte, 1\u00ba de fevereiro de 2024 \u2013<\/strong>As bombas de engrenagens s\u00e3o uma tecnologia comprovada e pronta para uso que pode trazer benef\u00edcios significativos de sustentabilidade, ajudando os processadores a reduzir sua pegada de carbono e ao mesmo tempo melhorando a efici\u00eancia e a produtividade, de acordo com a PSI-Polymers Systems Inc. e transporte das mat\u00e9rias-primas para armazenamento na f\u00e1brica e transporte de materiais, at\u00e9 a energia usada para converter as mat\u00e9rias-primas em um produto final. Em muitos casos, os processadores que procuram reduzir a sua pegada de carbono podem utilizar tecnologias prontamente dispon\u00edveis para reduzir o consumo de energia e de materiais.<\/p>

\u201c\u00c0 medida que os processadores lutam para atender \u00e0s demandas atuais de sustentabilidade, a bomba de engrenagens emergiu como uma solu\u00e7\u00e3o ecologicamente correta e comprovada para reduzir a carga geral de energia para a linha de extrus\u00e3o e, ao mesmo tempo, minimizar a quantidade de material necess\u00e1ria para o produto\u201d, disse Don Macnamara, gerente geral da PSI-Polymer Systems Inc. \u201cIsso permite o uso de material reciclado no 100% sem comprometer a consist\u00eancia da produ\u00e7\u00e3o e minimizando o desperd\u00edcio de dimens\u00f5es iniciais ou fora das especifica\u00e7\u00f5es. Os pl\u00e1sticos n\u00e3o v\u00e3o desaparecer e cabe a n\u00f3s, como participantes da ind\u00fastria, produzir de forma mais respons\u00e1vel. A bomba de engrenagens nos ajuda a chegar l\u00e1.\u201d<\/p>

Ao assumir a fun\u00e7\u00e3o de gera\u00e7\u00e3o de press\u00e3o para a matriz, a bomba de engrenagens permite que a extrusora processe o mesmo volume, ou muitas vezes mais, a uma rota\u00e7\u00e3o mais baixa. Isso se traduz em menos energia necess\u00e1ria para produzir um volume espec\u00edfico de produ\u00e7\u00e3o. Embora esta quantidade de energia seja possivelmente pequena, ela aumenta, diz Macnamara. Considere uma extrusora funcionando a 100 RPM, 24 horas\/dia, 5 dias\/semana, 50 semanas\/ano. Isso equivale a 36 milh\u00f5es de RPM\/ano e um ganho no rendimento de 10%-25% a uma RPM mais baixa e uma queda na corrente da extrusora correspondente, o que ajuda significativamente a pegada energ\u00e9tica do produto.<\/p>

Outro benef\u00edcio ecol\u00f3gico da redu\u00e7\u00e3o da press\u00e3o do cabe\u00e7ote \u00e9 a redu\u00e7\u00e3o da carga do motor da extrusora, levando a economias de energia significativas a longo prazo. A press\u00e3o mais baixa da cabe\u00e7a tamb\u00e9m minimiza o desgaste do parafuso e do cilindro. Tamb\u00e9m \u00e9 reduzida a carga no rolamento de impulso e no sistema de transmiss\u00e3o, o que aumenta a vida \u00fatil do rolamento B10 e reduz a necessidade de reconstru\u00e7\u00f5es da caixa de velocidades. Menor desgaste leva a menos reconstru\u00e7\u00f5es, cada uma com a sua pegada de carbono adicional. Por esse motivo, a PSI afirma que muitos OEMs especificam bombas de engrenagens grandes para aplica\u00e7\u00f5es de alta press\u00e3o para aliviar a carga da extrusora.<\/p>

O foco atual na sustentabilidade tamb\u00e9m passa pela inclus\u00e3o da recupera\u00e7\u00e3o, segundo a PSI. Muitos processadores limitam a porcentagem de material reciclado na extrusora devido ao aumento de press\u00e3o que resulta da alimenta\u00e7\u00e3o vari\u00e1vel e das taxas de fus\u00e3o das diferentes densidades aparentes da mat\u00e9ria-prima. As folgas apertadas na bomba de engrenagens amortecem efetivamente o surto da extrusora na entrada da bomba em at\u00e9 50:1. Em muitos casos, isso resulta no controle da press\u00e3o da matriz de +\/- 0,25%. A press\u00e3o consistente da matriz mant\u00e9m a varia\u00e7\u00e3o da parede\/man\u00f4metro dentro de uma toler\u00e2ncia restrita. A execu\u00e7\u00e3o fiel ao limite inferior da especifica\u00e7\u00e3o dimensional elimina o desperd\u00edcio causado pela produ\u00e7\u00e3o fora das especifica\u00e7\u00f5es (acima\/abaixo).\u00a0<\/p>

Cortar sucata economiza energia ao produzir o produto uma vez e evitando o impacto energ\u00e9tico do reprocessamento. Executar uma toler\u00e2ncia mais restrita tamb\u00e9m significa usar menos pol\u00edmero por comprimento de produto. Por exemplo, um produtor de condu\u00edtes que extrusava tubo SDR 13,5 de 1,5\u201d tinha um peso m\u00e9dio de 151 gramas por comprimento. A adi\u00e7\u00e3o de uma bomba de engrenagens minimizou o excesso e resultou em um peso constante por comprimento de 145 gramas. A 65 p\u00e9s\/min, 20 horas\/dia, 5 dias\/semana e 50 dias\/ano, a economia de 6 gramas eliminou 257.940 lb da pegada do produto. Isso representa cerca de um milh\u00e3o de libras retiradas da produ\u00e7\u00e3o em quatro anos, ao mesmo tempo em que produz tubos de alta qualidade de forma consistente.<\/p>

A PSI tamb\u00e9m observa que uma bomba de engrenagens pode reduzir a demanda por resfriamento adicional durante o processo de extrus\u00e3o, reduzindo o aquecimento por cisalhamento induzido por contrapress\u00e3o. Isto pode levar a maiores economias de energia, reduzindo a carga no sistema de refrigera\u00e7\u00e3o.<\/p>

A medida em que uma bomba de engrenagens de pol\u00edmero pode reduzir o consumo de energia depende do processo e equipamento espec\u00edfico utilizado, de acordo com a PSI. Tal como acontece com qualquer atualiza\u00e7\u00e3o ou modifica\u00e7\u00e3o de equipamento, \u00e9 necess\u00e1ria uma an\u00e1lise minuciosa da aplica\u00e7\u00e3o e do processo espec\u00edficos para determinar o potencial de economia de energia e o retorno do investimento.<\/p>

\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0#\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 #\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 #<\/p>

Sobre a PSI-Polymer Systems Inc.\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>Fundada em 2000 por um veterano do setor e apoiada por uma equipe dedicada de ex-propriet\u00e1rios de empresas de bombas de engrenagens e trocadores de tela, a vis\u00e3o da PSI de sistematizar o hardware do processo entre a extrusora e a matriz rapidamente se consolidou. Introduzindo tecnologias que incorporaram melhorias de m\u00e1quinas propriet\u00e1rias e patenteadas, a PSI desafiou o design de sistemas convencionais e, por fim, elevou os padr\u00f5es da ind\u00fastria em termos de desempenho e fornecimento.\u00a0<\/p>

Para os requisitos de filtragem de pol\u00edmero e adesivo hot melt, os tipos de troca de tela PSI incluem Backflush (CSC-BF), pist\u00e3o duplo cont\u00ednuo (CSC), pist\u00e3o \u00fanico descont\u00ednuo (DSC), placa deslizante hidr\u00e1ulica (HSC), placa deslizante manual (MSC) , e filtros em linha (ILF). Para grandes reatores de pol\u00edmeros e linhas de compostos, a PSI oferece trocadores de tela cont\u00ednua de \u00e1rea estendida (EAC). Os tipos de bomba de engrenagem incluem: bomba de engrenagem de extrus\u00e3o (EGP), bomba de engrenagem de alta press\u00e3o (HGP), bomba de engrenagem qu\u00edmico-industrial (CIP) e bomba de engrenagem de fluoropol\u00edmero (FGP) para pl\u00e1sticos fluorados. Para mais informa\u00e7\u00f5es visite www.psi-polymersystems.com<\/a>.<\/p>

Contato de imprensa:<\/strong><\/p>

Jos\u00e9 Grande<\/p>

J. Grande comunica\u00e7\u00f5es Inc.<\/p>

413.684.2463\u00a0\u00a0<\/p>

joe@jgrandecommunications.com<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Bombas de engrenagens permitem que a ind\u00fastria de extrus\u00e3o atenda \u00e0s crescentes demandas de sustentabilidade (1\u00ba de fevereiro de 2024) CONOVER, NC, 1\u00ba de fevereiro de 2024 \u2013As bombas de engrenagens s\u00e3o uma tecnologia comprovada e pronta para uso que pode trazer benef\u00edcios significativos de sustentabilidade, ajudando os processadores a reduzir sua pegada de carbono enquanto melhorando a efici\u00eancia e a produtividade, de acordo com a PSI-Polymers Systems Inc. A pegada de carbono de uma empresa \u00e9 profunda e inclui [\u2026]<\/p>","protected":false},"author":2,"featured_media":0,"parent":5833,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-9979","page","type-page","status-publish","hentry"],"yoast_head":"\nPSI-Polymer Systems, Inc. - Gear Pumps Enable Extrusion Industry to Meet Growing Sustainability Demands - PSI-Polymer Systems<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.psi-polymersystems.com\/pt\/about-us\/press-releases\/psi-polymer-systems-inc-gear-pumps-enable-extrusion-industry-to-meet-growing-sustainability-demands\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"PSI-Polymer Systems, Inc. - 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